Wire unwinds from a spool, passes through a series of wheels that straighten it, and then feeds through the bending head, which moves around in 3 dimensions to create the desired bends and curves. The arduino program must me uploaded to the arduino board 2. If necessary, run the ftdi vcp 32 bit usb driver right click, run as administrator. Wire bender fills in a critical gap in the diy industrialdesign tool repertoire. Wire pro is the most powerful cnc wire bender developed and designed. The bender has a bending mechanism that delivers smooth, tight radius curves from fine orthodontic retainer wire to stainless steel parts and comes with its own smart bending software. Diy wire bender gets wires all bent into shape hackaday. Micromark offers a variety of benders for metal, wire, tubes, and jewelry projects. Cnc wire bender very nice machine if you like or download my model, hit the button before you go that is the only payment. Select the processing program, either 2d from svg file, or 3d list of commands. The only media site dedicated exclusively to the coverage of nontraded reits, business development companies, interval funds, closedend funds, dsts and the full range of private placement offerings, the di wire has grown to become the most trusted news source for the community. The wire bender offers the kind of power, speed, and precision that professionals need.
Wire pro wire bender allegheny educational systems. In script mode, create complex programs using conversational script or gcode. Wires of di erent materials andor diameters have di erent springback characteristics. The creators have published an instructable showing how to build your own. The designers at pensa have released their fantastic homebrew computercontrolled wire bender, the diwire, as an open source project, and have just posted on instructables showing you how to build your own. Hook the diwire to a computer using a usb a to usb b cable. This package includes a premium finish diwire, software, 18th inch and 116th inch bend heads, calibration plate, assembly helpers, a cutter and wire. Wire pro is the newest cnc wire bender developed by pensa labs. Model 6 8 bender currently unavailable the di acro power bender is ideal for producing consistent, quality bends in tubing, pipe, and solid materials. Bending wires is the next big thing in desktop fabrication.
Diwire bender makes nearly any shape imaginable hackaday. While regular 3d printers are well known for their plastic printing techniques, a new type of 3d printer does something completely different. Wire bends form a 2d shape, some 3d shapes are possible by manually rotating wire between bends. Wire plus bends more shapes with improved accuracy. Aim home aim machines cnc wire bending machines and. Its rated up to 18 wire, but common sense would indicate such a compact tool should not be pushed to the maximum limits if you are using spring steel or music wire. Bender software free download bender top 4 download. Our newest cnc wire bender, offering the kind of power, speed, and precision that professionals need. Using the machine for various projects, i grew increasingly frustrated with how i had to watch each bend so closely. It bends lines, curves, or 2d shapes that can be soldered or clipped together to create 3d structures. Since each wire has a unique springback, the diwire needs to know how much to over.
With one movement, the ez bender will form wires to your exact specifications. The di wire is the definitive news source for the illiquid alternative investment industry. Long time readers will know i have something of a fetish for odd cnc machines. Bender software free download bender top 4 download offers free software downloads for windows, mac, ios and android computers and mobile devices. The software is easy to use and allows for high level of control when needed. See the program and wiring diagram to get the pinout for the arduino. Wire plus comes with its own smart bending software, wireware 2.
Thats why new yorkbased design consultancy, pensa, has built the diwire bender, a machine that follows vector diagrams to bend and shape pieces of wire into elaborate structures. A commercial quality wire bender, built specifically for the hobby industry. Users can simply draw in 2d, with no programming or. Pensa labs has developed the diwire bender, the first desktop cnc wire bender. Increase your productivity and versatility by tooling up for a wide variety of bending applications. Wire pro bridges the gap between timeconsuming hand bending and expensive largescale, mass production cnc wire bending. Wire pro, the newest cnc wire bender, offering the kind of power, speed, and precision that professionals never thought possible from a benchtop machine. We will answer your questions and put our knowledge and experience at your disposal. Wire bender is a rapid prototype machine that bends metal wire to. Bendworks is covered by one or more of the following u. Pipe bender software or tube bender software from bendtech. In this tutorial i will show you how i built an arduino based 3d wire bending machine. I would like to know how i can get the software for the design.
As leaders in innovative parts fabrication, equipment design, engineering, and particularly automotive parts designs and manufacturing, our designers know a good 2d or 3d pipe bender software when they see one. Wire pro solves your prototyping or small batch production needs. As more tinkerers began building their own wire bending machines at home, the company. Similar to a drill needing different drill bits for different types of screws, the diwire bend head and feed wheels must be changed to accommodate different wire dimensions. Policies makerspace safety orientation is required before using this machine. Southwire recently introduced two new southwire hand cable benders for 350 and 500 mcm diameters.
It is recommended you ask a staff member to help set up this machine before your first use. Wire to your computer with a usb cable, load the wire and then press bend in the software to bend your shape in just minutes. In path mode, graphically create shapes or import svg files. The first desktop wire bender by pensa labs kickstarter. The only media site dedicated exclusively to the coverage of nontraded reits, business development companies, interval funds, closedend funds, dsts and the full range of private placement offerings, the di wire has grown to become the most trusted news source for the community of sponsors, broker. The diwire bender bends wires and it transforms 3d computer line drawings into bent wire in order to make anything you want to. Wire pro our newest cnc wire bender, offering the kind of power, speed, and precision that professionals need. Aim is your premium wire bending machine manufacturer with machine models for everyone. More importantly, our support and engineering teams are available to help you take your business on the next level proving the ultimate support for todays digital age.
Pensa is a design consultancy, so the machine, web site, and software are very stylish. The vgp3d is the blm group 3d graphic programming software for your tube and metal wire bending machines. A new archetype for desktop manufacturing and rapid prototyping, the diwire transforms drawn curves into bent wire that can be assembled to make just about anything. Create either an svg file or txt commands and save it in the corresponding program folder 4. Wire is loaded into one end, where a series of feeding rollers ensure its straight before sending it to a bending head. Universal tool and engineerings cnc tube benders handle everyday bending tasks as well as the most demanding, high precision jobs. Our newest cnc wire bender, offering the kind of power, speed, and precision that. Wireware prepares your files for bending on the diwire. These cnc bending machines are perfectly suited for production in any industrial setting including aerospace, automotive, furniture and hvac. Many customers want the calculations and designs, not software used for the most complex manufacturing design tasks for tube benders. The devises include bending breaks, mandrels, and vises ideal for precision bending.
This is actually a typical mechatronic system because it involves mechanical, electrical and computer. The diwire is a very useful cnc wire bending machine, which utilizes different applications for 2d and 3d objects. Diwire bender is open source evil mad scientist laboratories. The machine has a bend mechanism that delivers smooth, tight radius curves, from fine orthodontic retainer wire to stainless steel parts. Diwire desktop machine bends wire into 3d sculptures. Its been a while since weve shown a diy wire bending machine, and how to mechatronics has come up with an elegant design with easy construction through the use of 3dprinted parts w. Wire pro comes with its own smart bending software, wireware 2. The diwire can take wire from a spool and automatically form it into arbitrary 2d or 3d shapes you have designed digitally. Well also make you a custom bend head for the wire that you use the most diameter ranging from. Wire bender is a rapid prototype machine that bends metal wire to produce 2d and 3d shapes, pushing the limits of what can be produced in different materials, forms, and methods, anywhere from a model shop to your home. Wireware software tuning the diwire all wires have a little spring to them bend them a little and they spring right back known as springback. Both benders feature a forged, onepiece high steel strength design with black oxide finish and dipped grip handles. Robotic wire benders are common industrial machine that are very fun to watch. Accurately forming and duplicating simple, compound, and reverse bends is easy with a di acro bender.